Polymers and Polymerisation
Senior 6 · Chemistry
Polymers and Polymerisation
Lesson 4 of 4
25 min
Since 2008 it has been against the law in Rwanda to make, import, use or sell polythene carry bags, and in 2019 the ban was widened to single-use plastic items. Yet plastics are cheap, light, strong, waterproof and easy to shape, and hospitals, farms, builders and electricians depend on them. The problem is not what plastics do while we use them, but what happens afterwards: the same strong C–C chains that make them last for years in use make them last for centuries as litter.
Table 4.1: Uses of common polymers and the properties behind them
| Polymer | Property that matters | Uses |
|---|---|---|
| HDPE | tough, stiff, resists water and most chemicals | jerrycans, bottles for milk and detergent, water tanks, pipes |
| LDPE | soft, flexible, transparent as film | greenhouse and mulch film, squeeze bottles, cable sheathing |
| PP | strong, light, high softening point, can be drawn into tapes | woven sacks for grain and cement, crates, chairs, syringes |
| PVC | rigid when unplasticised, electrical insulator, flame-resistant | water and drain pipes, window frames; cable coating (plasticised) |
| PTFE | very low friction, unreactive, stable to about 260 °C | non-stick coatings, seals, thread-seal tape |
| polystyrene | light, rigid; as a foam, a good heat insulator | packaging foam, cups, insulation boards |
| PET | clear, strong, does not let out easily | drink bottles, polyester fibre for clothing |
| nylon | strong fibres, hard-wearing | ropes, fishing nets, clothing, gear wheels |
| Kevlar | very high strength for its mass | protective vests, helmets, gloves |
| vulcanised rubber | elastic, grips, hard-wearing | tyres, shoe soles, seals, hoses |
| Bakelite, melamine resins | thermosets: rigid, heat-resistant, insulating | plugs and switches, pan handles, tableware, laminates |
Definition
Biodegradable: able to be broken down by microorganisms (bacteria, fungi) into simple substances such as , water and biomass. Example: paper, starch, PHB.
Compostable: biodegrading within a set time under composting conditions. Many compostable polymers, such as PLA, need the heat of an industrial composter, near 60 °C.
Microplastics: plastic particles smaller than 5 mm, formed when larger items break up or made small on purpose. Example: fibres shed from polyester clothing in the wash.
Mechanical recycling: sorting, washing, shredding and remelting a thermoplastic into new pellets. Chemical (feedstock) recycling: breaking the polymer down to its monomers or to other useful chemicals.
Addition polymers such as PE, PP and PVC have only C–C and C–H bonds in their chains. These are strong, non-polar and water-repelling, and microorganisms have no enzymes that attack them, so the polymer is non-biodegradable. Sunlight and heat only break it into smaller and smaller pieces. The damage includes:
The scale is large. The OECD's Global Plastics Outlook (2022) estimated that the world made 460 million tonnes of plastics in 2019 and threw away 353 million tonnes. Only 9 % of that waste was recycled; 19 % was incinerated, about half went to landfill, and 22 % was mismanaged: dumped, burned in the open or leaked into the environment.
Rwanda first banned polythene bags with Law N° 57 of 2008 (10 September 2008). This was replaced by Law N° 17 of 2019 of 10 August 2019 relating to the prohibition of manufacturing, importation, use and sale of plastic carry bags and single-use plastic items, which came into force when it was published on 23 September 2019. Its main provisions are:
Figure 4.1 The waste hierarchy. The best option is to use less; the worst is to bury waste. Recycling is in the middle because it still uses energy and each cycle shortens the chains.
Sorting. Recycling needs a single polymer. Many items carry a resin identification code, a number from 1 to 7 inside a triangle of arrows (Table 4.2). Shredded mixtures can be separated by density: in water, PP and PE float, while PET, PVC and polystyrene sink.
Table 4.2: Resin identification codes
| No. | Polymer | Density / g cm⁻³ (approximate) | Floats in water? |
|---|---|---|---|
| 1 | PET | 1.38 | no |
| 2 | HDPE | 0.95 | yes |
| 3 | PVC | 1.4 | no |
| 4 | LDPE | 0.92 | yes |
| 5 | PP | 0.90 | yes |
| 6 | polystyrene (solid) | 1.05 | no |
| 7 | other (nylon, PLA, polycarbonate, mixtures) | varies | varies |
Mechanical recycling works only for thermoplastics: they are washed, shredded, melted and extruded into new pellets. Each cycle breaks some chains and adds contaminants, so recycled plastic is often "downcycled" into lower-grade goods, such as fleece fibre from bottles, or mixed with new polymer. Thermosets and vulcanised rubber cannot be remelted; they are ground up and used as fillers.
Chemical recycling breaks polymers down. Condensation polymers can be taken back to monomers by hydrolysis, or by reaction with methanol or a diol (Lesson 2); PET, for example, gives benzene-1,4-dicarboxylic acid (or its ester) and ethane-1,2-diol, which can be purified and polymerised again. Addition polymers such as PE and PP can be pyrolysed: heated to about 400 to 500 °C without air, they crack into a mixture of shorter alkanes and alkenes used as fuel or chemical feedstock.
Energy recovery. Plastics are made from crude oil and burn with a high energy release. In a modern incinerator they are burned completely at high temperature, the heat raises steam for electricity, and the acidic gases are removed by scrubbing, for example . This is very different from burning in the open.
Landfill is the last resort: an engineered landfill is lined to stop leaks, but the plastic stays there.
Better materials. Biodegradable polymers include PLA (Lesson 2), PHB, poly(3-hydroxybutanoate), a polyester made by bacteria, and starch-based plastics. Their ester links can be hydrolysed and attacked by microorganisms. "Oxo-degradable" plastics are a trap: additives make ordinary PE crumble in sunlight, but the fragments do not biodegrade; they become microplastics. This is why Rwanda's 2019 law counts them as single-use plastics.


Worked example
Problem. A trader proposes burning 1.00 kg of waste PVC pipe offcuts in the open. (a) Write an equation for the complete combustion of PVC. (b) Calculate the mass of hydrogen chloride released, and its volume at room temperature and pressure (molar volume 24.0 dm³ mol⁻¹). (c) Evaluate the proposal. (: repeat unit = 62.49; HCl = 36.46)
Solution. (a) Per two repeat units:
Each repeat unit gives one HCl.
(b)
(c) More than half the mass of the pipe becomes a corrosive, choking gas that forms hydrochloric acid in the lungs and in rain. An open fire is also too cool for complete combustion, so CO, soot and chlorinated organic compounds such as dioxins form too. The proposal is harmful, and it is illegal to dump plastic waste. The offcuts should be reused or sent to a PVC recycler.
Worked example
Problem. A recycler has a shredded mixture of PP bottle caps, clear polystyrene cups (solid, not foam) and PET bottles. Using Table 4.2, describe how to separate all three. A saturated salt solution has a density of about 1.2 g cm⁻³.
Solution. Stir the mixture into water (1.00 g cm⁻³). PP (0.90) floats and is skimmed off; polystyrene (1.05) and PET (1.38) sink. Collect the sinking pieces and stir them into saturated salt solution (about 1.2). Polystyrene is now less dense than the liquid and floats; PET is denser and sinks. Each fraction is then rinsed with water and dried. (Foamed polystyrene is full of air and floats even in water. The method also cannot separate PET from PVC, whose densities overlap; recyclers use other methods, such as detecting chlorine, for those.)
Warning
Burning plastic is dangerous. Never burn plastic waste in the open, in a stove or in a school incinerator that is not designed for it: the smoke contains carbon monoxide, soot, hydrogen chloride (from PVC) and toxic organic compounds. If you have breathed in smoke and feel breathless or dizzy, move into fresh air and get medical help. Heat food only in containers labelled as safe for it.
Common mistakes. (1) Saying "plastics are recycled by melting" without adding "thermoplastics only". (2) Treating "degradable" as "biodegradable": breaking into pieces is not biodegradation. (3) Calling incineration "recycling": it recovers energy but destroys the material.
Tip
For any "polymer and the environment" question, answer in the order of the hierarchy: reduce, reuse, recycle, recover, and only then dispose. Give the chemistry for each step: remelting (thermoplastics only), depolymerisation (condensation polymers), cracking (addition polymers), complete combustion with scrubbing.
TED-Ed: What really happens to the plastic you throw away (Emma Bryce). An animated short that follows three plastic bottles, to landfill, to the sea, and to a recycling plant. Watch for the reasons plastic lasts so long in each place.
Practice
Further reading
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